31
Classic – Instructions for Use
IPS
Oxide firing
After grinding, carefully blast the framework with type
100 aluminium oxide Al
2
O
3
(Ivoclar Vivadent special jet
medium). The required pressure is 1.5–2.0 bar.
– Use only disposable, pure Al
2
O
3
to blast the alloy surface.
– Observe the Instructions for Use of the alloy manufacturer.
Blasting improves the mechanical bond. It results in the
object surface being roughened and considerably enlarged.
In order to prevent inclusions of blasting medium residue in
the ceramic, we recommend blasting the alloys with the
indicated pressure while keeping the nozzle at a flat angle to
the object surface. A contaminated metal surface may result
in the formation of bubbles during ceramic firing. When
finishing the frameworks, the instructions of the alloy
manufacturer must be observed at all times. Oxidation is
carried out according to the instructions of the alloy
manufacturer.
Starting situation
Fabricate a master model or a model with detachable
segments on the basis of the impression in the usual manner.
It is advisable to apply a sealer to harden the surface and to
protect the die. The application of a sealer must not cause
any changes in the dimensions of the die. After that, a
spacer may be applied in the usual manner.
Fabricating the framework
Fabricating the framework
When fabricating the framework, make sure that the
minimum wall thickness after finishing is 0.3 mm for single
crowns and 0.5 mm for bridge abutments. These dimensions
are the prerequisite for the stability of the metal framework
and the durable bond between the metal and ceramic
material. If the stipulated framework and connector
dimensions are not observed, the resulting stress within the
material will lead to delamination of the ceramic material
and distortion of the framework.
Recommended procedure
1. Complete modelling of the anatomical tooth shape
2. Reduce to make room for the veneering materials
3. Waxing of the contact points and connector areas
4. Checking the occlusal and proximal contact points
Contouring
The framework reflects the reduced anatomical tooth shape
(functional support of the veneering ceramic). In this way, the
ceramic material may be applied in even layers and is
adequately supported. For that purpose, the properties of
the different alloys (e.g. firing stability) must be taken into
consideration.
– Undersized metal frameworks result in increased shrinkage
of the veneering ceramic and require additional corrective
firings.
– If the metal framework is too small, the veneering ceramic
is not adequately supported, which may lead to cracks and
delamination, particularly in very thick ceramic layers.
Finishing the metal framework
The cast metal framework is finished using tungsten carbide
metal burs or ceramic-bonded grinding instruments. The
marginal area of the framework is reduced up to the inner
edge of the chamfer or shoulder preparation (labial or
circular) to make room for the ceramic shoulder.
– Use reduced pressure when working with softer alloys.
–Work in one direction only to avoid overlapping and
inclusions in the metal surface.
– Do not use diamond grinding instruments. Diamond
particles may be trapped in the alloy and cause bubbles in
the ceramic material during firing.
Schematic diagram of the
blasting direction
Correct angle for blasting the
alloy surface
Before the oxidation firing, clean the metal framework using
a brush under running water. Then, thoroughly clean it with
steam or in the ultrasonic cleaner. Allow the framework to
dry after cleaning. Oxidize the framework according to the
instructions given by the alloy manufacturer. Provide ample
support for the framework on the firing tray. This is
particularly important for long-span bridges. After oxidation,
carefully check the framework for porosity or irregular oxide
layer. Refinish and reoxidize if necessary.